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The Ceramic Band Heaters are made of a spiral wound internal resistance coil, which evenly passes through the interlocking insulated ceramic "tile".The Ceramic core or "mat" of the tiles is located under the stainless steel plate with serrated edges. This combined assembly of the Ceramic Band Heater provides a flexible heating system that can effectively transmit conduction and radiation heat. The heat of the Ceramic Band stems from the internal coil that conducts heat at the highest temperature. The heated coil transfers heat evenly through the ceramic tile, which radiates energy to the can body. We offer a diversity of custom configured Ceramic Band styles.

 

 

  • Ceramic Band Heater Construction

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  • Installation&Maintenance

Ceramic Band Heater are very flexible and can be made in big widths and integrated structure, which is convenient for installation, eliminates the heat loss between narrow bands, and greatly reduces the labor cost during installation.

Before installation and during operation, it is necessary to clean the surface of the barrel and ceramic band heaters without any contamination. These contaminants may liquefy at high temperatures and enter the heater elements, carbonize and conduct electricity.The minimum amount of contamination will cause a short circuit, which will lead to heater failure.

Tighten the socket cap screw until the serrated edge is in direct contact with the barrel to obtain uniform contact. Do not over tighten, as to the point where serrated edges begin to collapse and thrust outwards. Ceramic band heater is different with other types band heater, they are based on the principle of conduction and radiation and do not require the same clamping force required by other types of band heaters.

Install adequate temperature controllers to prevent overheating and heater failure.Thermocouples must be kept free of contaminants and checked for good response to temperature changes. A bad thermocouple can be the cause of destroying an entire heating zone.

Properly protect all electrical connections to avoid accidents.

Incorrect wiring is the common reason of heater burning out.

The qualified person shall be responsible for the electrical wiring of the heater.

Do not perform any type of maintenance on the heater without disconnecting all power supplies.

  • Ceramic Band Heater Introduction

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  • Technical Specification

Resistance

+10% -5%

Wattage

Max. Watt Density

Voltage

Maximum Temp

+5% -10%

8 watts / sq.cm

110V AC to 480V AC

800℃(Red ceramic)

600℃(White ceramic)

Minimum Width

Std. gap between edges

Overall Thickness

Minimum Dia.

Width Normal

Multiple of 15 + 6mm

40 mm

10 mm

50 mm

5 to 10 mm

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• Pharmaceutical Industries                                       • Pipeline Heating                                                  • Extrusion Line 

• Blow Molding Machine  

  • Ceramic Band Heater Application

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VERTICAL POST TERMINALS

Terminal blocks provide the best connection. Ceramic covers with load opening is screwed on the terminal post to provide a convenient and economical insulator.

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HORIZONTAL POST TERMINALS

Terminal blocks provide the best connection. Ceramic covers with load opening is screwed on the terminal post to provide a convenient and economical insulator.

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This provides the simplest and fastest power supply mode for the belt heater. This component eliminates all live exposed terminals and wires that may cause potential hazards to employees or machines. It can be provided on heaters with a length of 40mm or more. The recommended heater capacity is up to 2.5KW.

HIGH TEMPERATURE QUICK

DISCONNECT PLUG

  • Termination & Clamping Options

METALLIC TERMINAL BOX CONNECTION

Metallic junction boxes directly connected to the heater plays a safety function by covering the terminal. It can be installed on heaters with a length of 40mm or more.

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LEADS CABLE TYPE

We provide High temperature cable, metal braided protection ,metal hose protection as connection manner. Standard size is 300mm, but it is still customized .

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Ceramic connector type terminal with metal protective cover, convenient for wiring and wiring harness. Easy to replace.

CERAMIC BLOCK TYPE TERMINATION

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SPRING LOADED SCREW CLAMP

Socket cap screw with Spring Loaded Clamping system provides excellent grip for vertically mounted heaters. Recommended for use in all mold heaters.

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FLANGE TYPE CLAMP

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Bending of the outer flange is an additional Clamping Option that can be used.

Socket cap screw with standard clamping system are normally used for all heaters.

STANDARD ALLEN BOLT CLAMP

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  • Additional Products

Cables (power supply, thermocouples) & accessories (sockets, connectors ….)

Temperature sensors (thermocouples, PT100 probes)

Temperature control (electrical boxes, regulators, thermostats, etc.)

Products related to energy-saving ceramic collars are used to power them, regulate their temperature and accessories

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  • Ordering Information

  • Maintenance and trouble shooting for prolonging heater life

  • Adjust the voltage. A 10% voltage change causes a 20% power change.

    When connecting the lead wire to the terminals, excessive rotating pressure will cause the terminal resistance wire to break.

    During operation, the opening shall be kept ¼” gap. Retightening is not normally required, however, if the operating temperature changes, the clamping bolts should be checked.

    Any materials that may carbonize, such as dust, oil, plastic, etc., shall not be gathered on the heater.

    Select a heater to match the diameter of the cylinder. Under no circumstances should excessive heaters be used.

    Try your best to match the heaters with the actual load requirements to reduce circulation.

 

  • Frequent Asked Questions

1

As manufacture, could you help to ship band heater in short time for our urgent order ?

Yes, no problem. For urgent order, we will open green channel for you .

Is there any guarantee for quality ?

Yes, quality guarantee depends on wattage ,operation temperature and working environment , warranty is 1 years but except special request .

2

How about the packing of your Ceramic Band Heater ?

We pack each pcs heater with foam or bubble paper,then put all together in carton box or wooden box . Safe package .

3

1

What are the characteristics of your products?

Stable quality, Long working life with Competitive price.

2

Which payment manner do you support ?

At present we support 4 types payment manner as TT,Wester Union,Money Gram and Paypal .

4

If we never used this type band heater , could you please send me your Catalog for reference first ?

Yes, sure. We have Catalog of band heater. Please leave me your email ID, our sales team will provide you best service in the first time .

5

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